Optimizing Every Step of Your Operations
A digital replica of your end-to-end processes, powered by IoT, AI, and real-time analytics.
Process Twins create a digital replica of end-to-end industrial workflows, enabling real-time monitoring, simulation, and optimization of every step in production. From raw material handling to finished output, Process Twins provide data-driven insights that improve efficiency, reduce downtime, and ensure sustainable operations.
By integrating IoT, AI, and advanced analytics, they allow businesses to simulate scenarios, predict outcomes, and prescribe actions for smarter decision-making. Whether in steel manufacturing, mining, energy, or logistics, Process Twins help organizations transform physical processes into intelligent, adaptive systems that deliver measurable results.
Transforming Industries
Steel Making
Holotwins delivers advanced digital twin solutions tailored to the complexities of modern steel production. By replicating critical assets such as blast furnaces, sinter plants, rolling mills, and auxiliary systems in a digital environment, we enable steelmakers to achieve precise operational oversight and control.
Through the integration of real-time process data, predictive analytics, and AI-driven simulations, our platform supports optimization of furnace performance, stabilization of sinter quality, and maximization of rolling mill throughput. The result is a measurable reduction in unplanned downtime, improved energy efficiency, and extended equipment reliability.
Holotwins equips steel producers with the tools to enhance productivity, safeguard worker safety, and advance sustainability goals, ensuring competitiveness in a demanding global market.
Power Generation
The power sector faces persistent challenges: fluctuating demand, aging infrastructure, rising fuel costs, and pressure to transition toward low-carbon operations — all while maintaining grid reliability and safety.
Holotwins addresses these pain points by creating digital twins of steam turbines, boilers, generators, and balance-of-plant systems. By integrating real-time sensor data, predictive analytics, and AI-driven simulations, we provide operators with deep insights into equipment health, process performance, and energy efficiency.
Our platform enables power producers to predict failures before they occur, reduce unplanned outages, optimize heat rates, and extend equipment life cycles. At the enterprise level, Holotwins supports scenario planning, demand forecasting, and carbon footprint tracking, aligning operations with both economic and sustainability objectives.
Consumer Packaged Goods
CPG manufacturers operate under constant pressure from volatile demand, stringent quality standards, rising input costs, and complex supply chains. Challenges such as unplanned downtime, inefficient line changeovers, packaging waste, and lack of real-time visibility often constrain productivity and margin growth.
Holotwins creates digital twins of production lines, packaging equipment, and end-to-end supply chains, enabling manufacturers to monitor operations in real time and simulate scenarios without disrupting output. By applying IoT integration, predictive maintenance, and AI-driven optimization, our platform minimizes downtime, improves line efficiency, and ensures consistent product quality.
For enterprise leaders, Holotwins supports demand forecasting, capacity planning, and sustainability tracking, delivering actionable insights that balance efficiency with environmental responsibility.